Skip to product information
40022-91 Drive Belt for Sportster 1200 Hugger XL XLH 1200C 883C 1200S 1991-2003

40022-91 Drive Belt for Sportster 1200 Hugger XL XLH 1200C 883C 1200S 1991-2003

Write Review

Your Source for Aftermarket Parts

$81.29
Sale price  $81.29 Regular price 

Available to Order

Usually ships in 2–4 business days.
This Drive Belt 40022-91 is a heavy-duty replacement drive belt compatible with Harley-Davidson Sportster 1200 Hugger, XL, XLH, 1200C, 883C, and 1200S models from 1991-2003 and matches OEM Part# 40022-91.
Industrial Retailer parts support representative

Need help finding the right part? Talk with a parts expert today.

Parts Support Hours: Monday–Friday, 8:00 AM–5:00 PM CT

Live Chat: Available 24/7

Call us

I needed a forklift part and wasn’t sure which one fit. They asked for the model and serial number, got back to me quickly, and made sure I ordered the right one. Really helpful.

Randy W. — Verified customer

Product Overview

This drive belt is a critical component for transferring power from the engine to the rear wheel on select Harley-Davidson Sportster motorcycles. Designed for 1991-2003 models including the XL, XLH, 1200C, 883C, and 1200S, this OEM-replacement belt ensures smooth, reliable performance. Whether you are restoring a classic Sportster or replacing a worn belt, this part keeps your ride moving efficiently.

Key Features & Performance

  • Precision-molded construction for exact fit and long service life
  • High-strength rubber and cord materials resist wear and stretching
  • Direct replacement for OEM part number 40022-91
  • Engineered to handle the torque and power of Sportster engines
  • Easy installation with standard tools

Fitment & Compatibility

  • Fits Harley-Davidson Sportster 1200 Hugger (1991-2003)
  • Fits Harley-Davidson XL (1991-2003)
  • Fits Harley-Davidson XLH (1991-2003)
  • Fits Harley-Davidson 1200C (1991-2003)
  • Fits Harley-Davidson 883C (1991-2003)
  • Fits Harley-Davidson 1200S (1991-2003)

Common Uses

  • Replacing worn or damaged drive belts on Sportster motorcycles
  • Restoring power transmission efficiency during a full drivetrain rebuild
  • Routine maintenance as part of a belt and pulley inspection

Technical Specifications

  • Part Number(s): 40022-91
  • Material: High-strength rubber with cord reinforcement
  • Application: Harley-Davidson Sportster (as listed)

Frequently Asked Questions

Q: Is this drive belt a direct OEM replacement? A: Yes, it replaces OEM part number 40022-91 and is designed to match original specifications for a seamless fit.

Q: Do I need any special tools to install this belt? A: Standard hand tools and a belt tension gauge are recommended; no specialized equipment is required.

Product appearance and specifications may vary slightly by batch. Compatibility may vary by serial number. Verify fitment before purchase.

Customers also purchased

Keywords (Used as search references only) View IP policy.